As an original manufacturer of corrugated club store displays, we have communicated and worked for hundreds of brands including big box stores to bring their promotional scheme into reality. This elevate brands’ ROI and sell-through rates.
By eliminating extra labouring, packaging time and cost, big club stores prefer to wrap up all these steps into a club store display. But make sure each stores guidelines be taken care of to avoid charge back.
Club stores and major retailers have their own standard on a display, thus understand different guidelines are key to success for a display and packaging manufacturer like us. Here we would like to take Walmart and Costco for example.
Walmart has its variety of display types for club store displays, full pallet, half pallet, quarter pallet, overall the pallet size would be 40”x48”, either can be merchandised 1 way to 4 ways. These displays are flat packed in display factory and assembled in packaging center at destination location.
Cost of a POS pallet display at manufacturer end can be break down into raw material and production cost. While at buyer’s ends, there are also shipping cost and tax factors to consider at landed cost. Kitting cost are something inbetween depends on where the displays are assembled.
Paper raw material price fluctuates from around $500/T in 2008 to $1200/T last year in 2021. For each display, the cost of paper depends mainly on the area of paper used. We design to maximize weight bearing capacity while minimize the amount paper used.
$800/T
Printing is very much a fixed cost. Assuming one KBA printing machine runs 24 hours a day with very stable running speed and skilled workman, the everage cost varies depend on sheet size from $0.3-1.5 per print.
$0.3-1.5/print
Besides the paper mounting and diecutting unit cost for each paper sheet, there will be a tooling cost for each cutting table at $25. Shared tooling cost lower down when quantity increases. This is the reason why most manufacturers welcome large qty.
$0.02-0.25/sheet
There are 2 main types of packing for a corrugate pallet display depending on where and how the displays be assembled. Economic at manufacturer end is KDF (knock down off) flat packed onto pallets, or full assembled&consolidate with products.
$0-$2.5
Shipiping cost is the most uncontrollalble factor since COVID-19 broke out in 2020. Other than that we have find practical solutions to save shipping space and cut cost down. This need to be discussed case by case. Current average shipping cost would be $0.1-$3.5 2022.
$0.1-$3.5Here at Packwins we strive to minimize steps for a complete customized corrugate display order. From startup sketch design through prototyping, production and shipping. Each step shall be carried out under guidelines inhouse or brands&club stores’ standards.
If you have or need a concept, we can assist you in making it a reality. We will walk you through and nail down the crucial variables to facilitate structural design by interacting with our experienced designer.
If you’re okay with the design, we’ll create a tangible sample. Before proceeding into large production, feel the sample with your hands. Particularly for a new client or project. This step helps save time and avoid issues at the first stage.
Once display structure and printing artwork been aproved by customer after reviewing sample, we shall issue PI for downpayment and start to prepare raw materials. Rolls for printing and corrugate core plate should be cut into size before production.
As everything been nailed down and materials getting prepared, we start production from printing. Each sheet shall go through surface treating, paper mounting, diecutting, pasting and packing. Photos or videos shall be taken for customers to let you sleep at ease.
Bookings be made in advance of the completion of the production. Air freight and maritime freight have different transit times. We’ll go over each case individually.
In case you have an urgent order that need to be fulfilled less than our regular lead time, let’s discuss it here. There are alternative printing methods to offset, ie digital print direct to corrugate, and cut by laser cutting machine. Any thing is possible here.
While product and price point are important factors in any brand’s success, we help many brands achieve high sell-through percentages with packaging and pallet displays year after year — we’re part of a successful combo.
If you’re looking for corrugated skinny towers suppliers in Vermont, USA, you may be wondering where to start your search. While there are many suppliers out there, finding the right one can be a challenging task.
Finding the right supplier can be a daunting task, but with a little guidance, you can easily locate a trustworthy and experienced supplier who can meet your needs.
A wide range of corrugated point of purchase display types can be designed and customed to meet retail brand managers need like case stackers, counter toppers, standees, pallet displays you can name a few.
At Packwins, we are dedicated to providing you with the best possible experience, from the initial consultation to the final delivery of your customized displays.
Are you a business owner or retailer looking to showcase your products in an eye-catching and efficient manner? If so, you may want to consider using Corrugated Endcap Displays.
Turning your product holders into a speaking representative is quite important in offline sales.
Here are a list of pop display supplier that you could turn for help in you have new cardboard display projects.
By working on a point of purchase cardboard display, your products will stand out from the crowd and make some noisy for yourself.
Speed to market is a critical element of any program in today’s brick-and-mortar business. You will need a quick solution provider and real manufacturer of point of purchase displays to help your products stand out from the crowd.
No product can stand out from the crowd by hidding behind the metal shelves. Every brand managers and retailers all wants to boost the retail sales for new products introduction or stock clear outs. You can turn for above listed pop display supplier for help
Finding a point of purchase corrugated display supplier that is fast turnaround, quality and bring high value is vital for any retail business. Here is a list of pop display suppliers that you can turn for help.
A variable factors in communication and execution can bring corrugate pallet display to be a failure. At Packwins we have taken notes on nagative factors from among the industry to avoid any in our practice so that clients like you sleep at ease.
One of the crucial failure for a corrugate pallet display case in Cardboard Display industry we have heard about in the last 10 years was weight bearing capacity issue. This occurs ofen because of miscommunication and incorrect flute direction used when doing paper mounting.
Color consistence is another aspect that all brands and retailors care about. This is quite a technical part in printing. 2 main reasons that leads to color inconsistence. One is due to carelessness of printer who mistakenly ignored one or 2 colors, the other one is lack the ability.
Maintaining displays after drop shipping is as much important as the display design itself. Like the case in above second one, the curved shape came off from the main body. This can be done simply by shopkeepers to refill or check if every parts are in good condition. That won’t cost any extra penny.
Design of packing is vital during shipping. Taken all the parts for a single display into consideration, and stock height in the container properly so that no carton be crushed.
Packwins is a structrual design, manufacturing and trading combo in point of purchase display industry. The key to our success in the early stage is design. Nearly every manufacturer can do with a box, but only a few can create a display with robust structure.
Packwins understands the paper industry from a sustainable development view. We respect the nature and environment and have a deep knowledge on paper material costing. This helps us keep our clients’ cost down.
We like to be involved in the early design stage of a pos pallet display. This way we both on the same line and gets 100% guarantee that what we’ve done meets up all your expectation.
Customers are free to ask questions online, via email, since you are always be back up by a professional team at Packwins. Here below are some of the frequently asked questions to clear out your concerns and doubts.
Yes.
Packwins has quite sophisticated workers doing printing, diecutting, pasting and packing for pallet displays. Strcture design is done in-house. Graphic design can also be provided upon request.
Euro (ISO O) Standard Pallet Sizes (cm)
American Standard Pallet Sizes (inch)
Yes.
And we welcome you to consult at any stage of your display development. From early stage we shall created display rendering with different options for you to choose from. Strcture design shall be based on your product and product packaging features.
No.
Yes.
Packing method shall be taking into consideration during the early structure design stage to save shipping pace and cost.
We can find competitive shipping rates and advice in the quote if you don't have a shipping agent, or simply you would like to compare rates.
China’s Ultimate Sourcing Plat Form for Corrugated Promotion Displays. From zero concept through mass production to quick delivery.
We will contact you within 1 working day, please pay attention to the email with the suffix “@packwins.com”.
