COCO Snack Club-Store-Pallet-Display

Custom Corrugated Club Store Displays Displays

Club store displays are shipped fully stocked with products in retail. These displays must comply specific requirement of the club stores that they go. At Packwins we understand major club stores’s guidelines like Walmart, Sam’s Club, Target, BJ’s, Costco etc.
 
Cardboard club store displays are designed to showcase a single or multiple catogeraies, and comply with store or brand guidelines.

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As an original manufacturer of corrugated club store displays, we have communicated and worked for hundreds of brands including big box stores to bring their promotional scheme into reality. This elevate brands’ ROI and sell-through rates.

General Applications For Cardboard Club Store Displays

By eliminating extra labouring, packaging time and cost, big club stores prefer to wrap up all these steps into a club store display. But make sure each stores guidelines be taken care of to avoid charge back.

POS Club Store Display Types

Club stores and major retailers have their own standard on a display, thus understand different guidelines are key to success for a display and packaging manufacturer like us. Here we would like to take Walmart and Costco for example.

Walmart Club Store Display

Walmart

Walmart has its variety of display types for club store displays, full pallet, half pallet, quarter pallet, overall the pallet size would be 40”x48”, either can be merchandised 1 way to 4 ways. These displays are flat packed in display factory and assembled in packaging center at destination location.

Costco Club Store Display

Costco

 
Costco prefers full pallet display into their stores. Some of the pallets are consolicated at goods manufacturer since the products are packed in stackable PDQs and stakced on a pallet secured by post corner and shrink wraps. This way it saves labor greatly in store.

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Estimated Cost Analysis For POS Pallet Displays

Cost of a POS pallet display at manufacturer end can be break down into raw material and production cost. While at buyer’s ends, there are also shipping cost and tax factors to consider at landed cost. Kitting cost are something inbetween depends on where the displays are assembled.

The Process Flow & Duration Estimation

Here at Packwins we strive to minimize steps for a complete customized corrugate display order. From startup sketch design through prototyping, production and shipping. Each step shall be carried out under guidelines inhouse or brands&club stores’ standards.

Step 1: Idea Generate (1-2 days)

If you have or need a concept, we can assist you in making it a reality. We will walk you through and nail down the crucial variables to facilitate structural design by interacting with our experienced designer.

Pallet Display Order Step cardboard-display-design

Step 2: Prototyping (1-2 days)

If you’re okay with the design, we’ll create a tangible sample. Before proceeding into large production, feel the sample with your hands. Particularly for a new client or project. This step helps save time and avoid issues at the first stage.

Pallet Display Order Step Cutting-Table-for-POS-Display

Step 3: Get Raw Material (1-3 days)

Once display structure and printing artwork been aproved by customer after reviewing sample, we shall issue PI for downpayment and start to prepare raw materials. Rolls for printing and corrugate core plate should be cut into size before production.

Pallet Display Order Step raw-material

Step 4: Bulk Manufacturing (7-15 days)

As everything been  nailed down and materials getting prepared, we start production from printing. Each sheet shall go through surface treating, paper mounting, diecutting, pasting and packing. Photos or videos shall be taken for customers to let you sleep at ease.

Pallet Display Order Step production

Step 5: Shipping (12-28 days)

Bookings be made in advance of the completion of the production. Air freight and maritime freight have different transit times. We’ll go over each case individually.

Pallet Display Order Step shipping

Want to know how to compress lead times?

In case you have an urgent order that need to be fulfilled less than our regular lead time, let’s discuss it here. There are alternative printing methods to offset, ie digital print direct to corrugate, and cut by laser cutting machine. Any thing is possible here.

The Basic Knowledge About POS Pallet Displays

While product and price point are important factors in any brand’s success, we help many brands achieve high sell-through percentages with packaging and pallet displays year after year — we’re part of a successful combo.

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Speed to market is a critical element of any program in today’s brick-and-mortar business. You will need a quick solution provider and real manufacturer of point of purchase displays to help your products stand out from the crowd.

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Finding a point of purchase corrugated display supplier that is fast turnaround, quality and bring high value is vital for any retail business. Here is a list of pop display suppliers that you can turn for help.

The Common Pitfalls When Purchasing

A variable factors in communication and execution can bring corrugate pallet display to be a failure. At Packwins we have taken notes on nagative factors from among the industry to avoid any in our practice so that clients like you sleep at ease.

One of the crucial failure for a corrugate pallet display case in Cardboard Display industry we have heard about in the last 10 years was weight bearing capacity issue. This occurs ofen because of miscommunication and incorrect flute direction used when doing paper mounting.

Color consistence is another aspect that all brands and retailors care about. This is quite a technical part in printing. 2 main reasons that leads to color inconsistence. One is due to carelessness of printer who mistakenly ignored one or 2 colors, the other one is lack the ability.

Maintaining displays after drop shipping is as much important as the display design itself. Like the case in above second one, the curved shape came off from the main body. This can be done simply by shopkeepers to refill or check if every parts are in good condition. That won’t cost any extra penny. 

Design of packing is vital during shipping. Taken all the parts for a single display into consideration, and stock height in the container properly so that no carton be crushed.

A Brief Self-Nomination, Why Choose Packwins?

Packwins is a structrual design, manufacturing and trading combo in point of purchase display industry. The key to our success in the early stage is design. Nearly every manufacturer can do with a box, but only a few can create a display with robust structure.

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Packwins understands the paper industry from a sustainable development view.  We respect the nature and environment and have a deep knowledge on paper material costing. This helps us keep our clients’ cost down. 

  1. Consultative, understanding retail.
  2. Creative, award-winning structural design
  3. Great action, reliable in printing, manufacturing.
  4. Care for customers opinion, quick answer to client’s request.

We like to be involved in the early design stage of a pos pallet display. This way we both on the same line and gets 100% guarantee that what we’ve done meets up all your expectation.

The FAQs About Point of Purchase Corrugated Club Store Displays

Customers are free to ask questions online, via email, since you are always be back up by a professional team at Packwins. Here below are some of the frequently asked questions to clear out your concerns and doubts.

  • Have no idea? 
    Simply give us spec of your product. We can create packaging and display for you from scratch. You can review by digital designed prototype, and touch by hands with physical samples.
  • Have an idea?
    That's great! Our design team shall bring your idea into reality. Most often we need to improve the strctural design from clients to ensure its functionality and asthetics.

Yes.

Packwins has quite sophisticated workers doing printing, diecutting, pasting and packing for pallet displays. Strcture design is done in-house. Graphic design can also be provided upon request.

Euro (ISO O) Standard Pallet Sizes (cm)

  • Full pallet: 80 by 120
  • 1/2 half pallet: 80 by 60
  • 1/4 quarter pallet: 60/40

American Standard Pallet Sizes (inch)

  • 45-48"W x 40”D
  • 48”W x 20”D
  • 24”W x 20”D

Yes.

And we welcome you to consult at any stage of your display development. From early stage we shall created display rendering with different options for you to choose from. Strcture design shall be based on your product and product packaging features.

  • 1-3 days
    Qty<10pcs
  • 9-12 days
    Qty<1000pcs
  • 15-20 days
    Qty>1000pcs

No.

  • Digital printing there is no tooling, so that no tooling charge at all. We print direct to corrugate for a fast turnaround time 1-2 days.
  • Offset printing there should be tooling or diecutting mold, but we won't add extra cost in quote, since this tooling helps bring average cost down.
  • The best and safest to pay is via Telegraphic Transfer.
  • Alternatively we accept paypal, westunion, credit card.

Yes.

Packing method shall be taking into consideration during the early structure design stage to save shipping pace and cost. 

We can find competitive shipping rates and advice in the quote if you don't have a shipping agent, or simply you would like to compare rates.

Ask For A Quick Quote

We will contact you within 1 working day, please pay attention to the email with the suffix “@packwins.com”