Custom Corrugated Pallet Displays
Big Box Club Stores and Retailers use displays that interact with comsumers. Displays should be designed to communicate brand messages. Displaying products in an attractive manner increases sales.
Cardboard pallet displays are designed to showcase a single or multiple catogeraies, and comply with store or brand guidelines. Unlike pallet skirts, its structures are more complicated.
Table Of Contents For This Page
As an original manufacturer of corrugated pallet displays, we have communicated and worked for hundreds of brands including big box stores to bring their promotional scheme into reality. This elevate brands’ ROI and sell-through rates.
General Applications For Cardboard Pallet Displays
Corrugated pallet displays are often used to ship large volumes of products fully stock to retail stores. This is a popular forms of promotion especially for Big Box and Club Stores. Alternatively this can be packed KDF and assembled on site with easy setup guide.
POS Pallet Display Types
In order for easy transport, pallet displays are categorised into quarter, half and full palet. Pallet sizes vary between Euro and America, and club stores has its own specification limits especially overall height. Packwins cares for all the differences so that customers sleep at easy.
Full Pallet
- 45-48"W x 40”D
- Big graphics
- Optional header
- Great weight bearing
Hard to ignore when designed properly. Full pallet displays can be knock down off packed exwork to greatly save shipping cost. When arriving at packaging center these can be assembled easily and consolidate packing with products then dropship.
Half Pallet
- 48”W x 20”D
- Shout to customer
- Cost effective
- Easy to setup
Inner fittings also can be customized to help keep products stable in place during transition from packaging center to retail stores. 2 half pallet displays can be place back to back in a full pallet to greatly drive impluse buys.
Quarter Pallet
- 24”W x 20”D
- Flexible in presenting
- Display single or multiple items
- High sell through rate
Bigger isn’t always better. Quarter pallet display is smaller than its bigger cousins, however it might be a better option if you have 4 different units to showcase in a campagin, 4 quarter units with their stylish branding draw customer’s attention.
Wanna a complete range?
Estimated Cost Analysis For POS Pallet Displays
Cost of a POS pallet display at manufacturer end can be break down into raw material and production cost. While at buyer’s ends, there are also shipping cost and tax factors to consider at landed cost. Kitting cost are something inbetween depends on where the displays are assembled.
Paper material cost - $800/T
Paper raw material price fluctuates from around $500/T in 2008 to $1200/T last year in 2021. For each display, the cost of paper depends mainly on the area of paper used. We design to maximize weight bearing capacity while minimize the amount paper used.
Printing cost - $0.3-1.5/print
Printing is very much a fixed cost. Assuming one KBA printing machine runs 24 hours a day with very stable running speed and skilled workman, the everage cost varies depend on sheet size from $0.3-1.5 per print.
Paper mounting and diecutting cost- $0.02-0.25/sheet
Besides the paper mounting and diecutting unit cost for each paper sheet, there will be a tooling cost for each cutting table at $25. Shared tooling cost lower down when quantity increases. This is the reason why most manufacturers welcome large qty.
Packing cost- $0-$2.5
There are 2 main types of packing for a corrugate pallet display depending on where and how the displays be assembled. Economic at manufacturer end is KDF (knock down off) flat packed onto pallets, or full assembled&consolidate with products.
Freight and shipping cost - $0.1-$3.5
Shipiping cost is the most uncontrollalble factor since COVID-19 broke out in 2020. Other than that we have find practical solutions to save shipping space and cut cost down. This need to be discussed case by case. Current average shipping cost would be $0.1-$3.5 2023.
The Process Flow & Duration Estimation
Here at Packwins we strive to minimize steps for a complete customized corrugate display order. From startup sketch design through prototyping, production and shipping. Each step shall be carried out under guidelines inhouse or brands&club stores’ standards.
Step 1: Idea Generate (1-2 days)
If you have or need a concept, we can assist you in making it a reality. We will walk you through and nail down the crucial variables to facilitate structural design by interacting with our experienced designer.
Step 2: Prototyping (1-2 days)
If you’re okay with the design, we’ll create a tangible sample. Before proceeding into large production, feel the sample with your hands. Particularly for a new client or project. This step helps save time and avoid issues at the first stage.
Step 3: Get Raw Material (1-3 days)
Once display structure and printing artwork been aproved by customer after reviewing sample, we shall issue PI for downpayment and start to prepare raw materials. Rolls for printing and corrugate core plate should be cut into size before production.
Step 4: Bulk Manufacturing (7-15 days)
As everything been nailed down and materials getting prepared, we start production from printing. Each sheet shall go through surface treating, paper mounting, diecutting, pasting and packing. Photos or videos shall be taken for customers to let you sleep at ease.
Step 5: Shipping (12-28 days)
Bookings be made in advance of the completion of the production. Air freight and maritime freight have different transit times. We’ll go over each case individually.
Want to know how to compress lead times?
In case you have an urgent order that need to be fulfilled less than our regular lead time, let’s discuss it here. There are alternative printing methods to offset, ie digital print direct to corrugate, and cut by laser cutting machine. Any thing is possible here.
The Basic Knowledge About POS Pallet Displays
While product and price point are important factors in any brand’s success, we help many brands achieve high sell-through percentages with packaging and pallet displays year after year — we’re part of a successful combo.
Choose the Right Retail Display Height – Everything You Must Know
Your displays look great but are not selling. They might be the wrong height, making them invisible or annoying to shoppers. Let’s find the sweet spot for maximum impact. Display height directly impacts product visibility,
How to Create the Perfect Holiday Retail Display
The holiday season isn’t just a time for festive celebrations; it’s also when retail stores come alive with an explosion of colors, decorations, and promotions. But how do you ensure your products stand out from
What Are the Production Processes of a Paper Display Stand
Are you struggling to understand how paper displays are made? It can feel confusing. I will show you the exact steps we use to build them. The production process of a paper display stand includes
Beverage Industry Trends Reshaping Retail Displays and In-Store Sales in 2026
The beverage industry is evolving fast. New trends are changing how brands compete for shelf space and customer attention in retail stores. Beverage brands need stronger in-store displays to succeed in 2026. Functional drinks, RTD
Common POP Display Questions Answered: Everything Brands Need to Know
Struggling to make your products stand out in a crowded store? A weak retail presence means lost sales. This guide answers all your POP display questions, ensuring your brand gets noticed. A Point-of-Purchase (POP) display
Are Brick-and-Mortar Stores Over? The Future of Physical Retail in 2026?
You see “store closing” signs everywhere and hear about the “retail apocalypse. [30]” It makes you wonder if your physical store can survive. E-commerce seems unstoppable, making you question your future. The truth is physical
How In-Aisle Displays Boost Sales?
Are your products getting lost on crowded retail shelves? This lack of visibility leads to missed sales opportunities, making it hard for your brand to stand out and grow. In-aisle displays boost sales by interrupting
Why Is Retail Branding Important for In-Store Sales Success?
Are your products getting lost on crowded store shelves? Low visibility hurts your sales and wastes your investment. Custom retail branding helps your products stand out and win customers. Retail branding is the visual and
Top 6 Club Store Retail Display Stand for Cosmetics
Do you struggle to get your cosmetic brand noticed in massive club stores? High competition hides your products. Custom cardboard displays offer a proven way to grab shopper attention fast.1 The best club store retail
Top 4 Cardboard Liquor Store Display Ideas
Selling liquor is hard. Bottles blend together on standard shelves, and you lose sales. A custom cardboard display grabs attention and moves your brand right into the customer’s hands.1 The best cardboard liquor store display
The Common Pitfalls When Purchasing
A variable factors in communication and execution can bring corrugate pallet display to be a failure. At Packwins we have taken notes on nagative factors from among the industry to avoid any in our practice so that clients like you sleep at ease.
- Miss communication on weight bearing
- Color inconsistence
- Screws&parts are not in place
- Display was not made under guidelines
- Failing To Maintain The Display
One of the crucial failure for a corrugate pallet display case in Cardboard Display industry we have heard about in the last 10 years was weight bearing capacity issue. This occurs ofen because of miscommunication and incorrect flute direction used when doing paper mounting.
Color consistence is another aspect that all brands and retailors care about. This is quite a technical part in printing. 2 main reasons that leads to color inconsistence. One is due to carelessness of printer who mistakenly ignored one or 2 colors, the other one is lack the ability.
Maintaining displays after drop shipping is as much important as the display design itself. Like the case in above second one, the curved shape came off from the main body. This can be done simply by shopkeepers to refill or check if every parts are in good condition. That won’t cost any extra penny.
Design of packing is vital during shipping. Taken all the parts for a single display into consideration, and stock height in the container properly so that no carton be crushed.
A Brief Self-Nomination
Packwins is a structrual design, manufacturing and trading combo in point of purchase display industry. The key to our success in the early stage is design. Nearly every manufacturer can do with a box, but only a few can create a display with robust structure.
Packwins understands the paper industry from a sustainable development view. We respect the nature and environment and have a deep knowledge on paper material costing. This helps us keep our clients’ cost down.
- Consultative, understanding retail.
- Creative, award-winning structural design
- Great action, reliable in printing, manufacturing.
- Care for customers opinion, quick answer to client’s request.
We like to be involved in the early design stage of a pos pallet display. This way we both on the same line and gets 100% guarantee that what we’ve done meets up all your expectation.
The FAQs About Trolley Expo Box
Customers are free to ask questions online, via email, since you are always be back up by a professional team at Packwins. Here below are some of the frequently asked questions to clear out your concerns and doubts.
- Have no idea?
Simply give us spec of your product. We can create packaging and display for you from scratch. You can review by digital designed prototype, and touch by hands with physical samples. - Have an idea?
That’s great! Our design team shall bring your idea into reality. Most often we need to improve the strctural design from clients to ensure its functionality and asthetics.
Yes.
Packwins has quite sophisticated workers doing printing, diecutting, pasting and packing for pallet displays. Strcture design is done in-house. Graphic design can also be provided upon request.
Euro (ISO O) Standard Pallet Sizes (cm)
- Full pallet: 80 by 120
- 1/2 half pallet: 80 by 60
- 1/4 quarter pallet: 60/40
American Standard Pallet Sizes (inch)
- 45-48″W x 40”D
- 48”W x 20”D
- 24”W x 20”D
Yes.
And we welcome you to consult at any stage of your display development. From early stage we shall created display rendering with different options for you to choose from. Strcture design shall be based on your product and product packaging features.
- 1-3 days
Qty<10pcs - 9-12 days
Qty<1000pcs - 15-20 days
Qty>1000pcs
No.
- Digital printing there is no tooling, so that no tooling charge at all. We print direct to corrugate for a fast turnaround time 1-2 days.
- Offset printing there should be tooling or diecutting mold, but we won’t add extra cost in quote, since this tooling helps bring average cost down.
- The best and safest to pay is via Telegraphic Transfer.
- Alternatively we accept paypal, westunion, credit card.
Yes.
Packing method shall be taking into consideration during the early structure design stage to save shipping pace and cost.
We can find competitive shipping rates and advice in the quote if you don’t have a shipping agent, or simply you would like to compare rates.
