Custom Corrugated Retail Inline Display
Inline displays play a crucial role in the world of corrugated POP displays, particularly for brands looking to optimize shelf impact within limited retail space.
- Seamless Shelf Integration
- Cost-Effective Branding
- Enhanced Consumer Engagement
- Sustainability Matters
- Flexibility for Seasonal Promotions
Table of Contents (Guide to Custom Inline Displays)
What is a retail inline display?
An inline display is a type of merchandising fixture placed directly on retail shelves, blending seamlessly with standard product placements. Unlike standalone floor displays or countertop units, inline displays integrate into the existing shelving system, making them an efficient solution for enhancing product visibility without occupying additional floor space.
What industries or products that benefit from inline displays?
Inline displays are versatile and serve a wide range of industries and products. Their adaptability to various retail environments makes them a preferred choice for boosting in-store visibility and driving sales. Below are some industries and examples of products that benefit significantly from inline displays:
Food and Beverage
- Snacks and Confectionery: Candy bars, chips, and cookies often use inline displays to grab consumer attention in grocery aisles.
- Beverages: Small-sized drinks like energy shots or mixers are prominently showcased in inline displays for quick access.
- Breakfast Items: Cereal bars and ready-to-eat items can leverage branded inline displays to stand out in crowded shelves.
Health and Beauty
- Cosmetics: Lipsticks, compact powders, and skincare products utilize inline displays to highlight new arrivals or popular items.
- Personal Care Products: Toothbrushes, razors, and travel-sized hygiene items are commonly displayed this way to encourage impulse purchases.
Electronics and Accessories
- Mobile Accessories: Inline displays are used for phone cases, chargers, and headphones to enhance visibility in electronic stores.
- Small Gadgets: Compact devices like USB drives or pocket-sized tools fit perfectly into inline displays.
Pharmaceuticals and Wellness
- Over-the-Counter Medicines: Pain relievers, vitamins, and supplements benefit from inline displays for convenient placement near checkout aisles.
- First-Aid Supplies: Bandages and small medical kits are presented in inline displays for easy access.
Toys and Games
- Collectibles and Miniatures: Inline displays make small toys like action figures, trading cards, or blind bag collectibles appealing and accessible.
- Board Games Add-ons: Inline displays are often used to feature expansion packs or accessories for popular games.
Retail and Apparel
- Accessories: Socks, belts, and small items like jewelry or hair accessories are effectively displayed using inline solutions.
- Seasonal Items: Scarves, gloves, or other seasonal necessities benefit from strategic inline placement.
Wanna a complete range?
Estimated Cost Analysis For Retail Inline Displays
Cost of a retail inline display at manufacturer end can be break down into raw material and production cost. While at buyer’s ends, there are also shipping cost and tax factors to consider at landed cost. Kitting cost are something inbetween depends on where the displays are assembled.
Paper material cost - $800/T
Paper raw material price fluctuates from around $500/T in 2008 to $1200/T last year in 2021. For each display, the cost of paper depends mainly on the area of paper used. We design to maximize weight bearing capacity while minimize the amount paper used.
Printing cost - $0.3-1.5/print
Printing is very much a fixed cost. Assuming one KBA printing machine runs 24 hours a day with very stable running speed and skilled workman, the everage cost varies depend on sheet size from $0.3-1.5 per print.
Paper mounting and diecutting cost- $0.02-0.25/sheet
Besides the paper mounting and diecutting unit cost for each paper sheet, there will be a tooling cost for each cutting table at $25. Shared tooling cost lower down when quantity increases. This is the reason why most manufacturers welcome large qty.
Packing cost- $0-$2.5
There are 2 main types of packing for a corrugate pallet display depending on where and how the displays be assembled. Economic at manufacturer end is KDF (knock down off) flat packed onto pallets, or full assembled&consolidate with products.
Freight and shipping cost - $0.1-$3.5
Shipiping cost is the most uncontrollalble factor since COVID-19 broke out in 2020. Other than that we have find practical solutions to save shipping space and cut cost down. This need to be discussed case by case. Current average shipping cost would be $0.1-$3.5 2023.
The Process Flow & Duration Estimation
Here at Packwins we strive to minimize steps for a complete customized corrugate display order. From startup sketch design through prototyping, production and shipping. Each step shall be carried out under guidelines inhouse or brands&club stores’ standards.
Step 1: Idea Generate (1-2 days)
If you have or need a concept, we can assist you in making it a reality. We will walk you through and nail down the crucial variables to facilitate structural design by interacting with our experienced designer.
Step 2: Prototyping (1-2 days)
If you’re okay with the design, we’ll create a tangible sample. Before proceeding into large production, feel the sample with your hands. Particularly for a new client or project. This step helps save time and avoid issues at the first stage.
Step 3: Get Raw Material (1-3 days)
Once display structure and printing artwork been aproved by customer after reviewing sample, we shall issue PI for downpayment and start to prepare raw materials. Rolls for printing and corrugate core plate should be cut into size before production.
Step 4: Bulk Manufacturing (7-15 days)
As everything been nailed down and materials getting prepared, we start production from printing. Each sheet shall go through surface treating, paper mounting, diecutting, pasting and packing. Photos or videos shall be taken for customers to let you sleep at ease.
Step 5: Shipping (12-28 days)
Bookings be made in advance of the completion of the production. Air freight and maritime freight have different transit times. We’ll go over each case individually.
Want to know how to compress lead times?
In case you have an urgent order that need to be fulfilled less than our regular lead time, let’s discuss it here. There are alternative printing methods to offset, ie digital print direct to corrugate, and cut by laser cutting machine. Any thing is possible here.
The Basic Knowledge About Retail Inline Display
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How to Choose the Right Inline Display?
Selecting the ideal inline display is critical to maximizing its impact on retail shelves. Here’s a step-by-step guide to help brands and retailers make informed decisions:
- Understand Your Product
- Consider the Retail Environment
- Focus on Branding and Design
- Evaluate Material and Durability
- Align with Marketing Objectives
- Collaborate with a Reliable Supplier
Understand Your Product
The design and functionality of your inline display depend on the type, size, and weight of your product.
- Dimensions: Ensure the display accommodates your product securely without overcrowding or leaving excessive empty space.
- Weight Support: For heavier items, choose a corrugated display with reinforced sections for durability.
- Quantity: Decide how many units will be displayed to maintain an organized and visually appealing presentation.
Consider the Retail Environment
Inline displays must align with the retail setting to achieve maximum effectiveness.
- Shelf Dimensions: Match the dimensions of the display with the retailer’s shelf specifications.
- Store Layout: Think about where the display will be placed—eye level, lower shelves, or near checkout aisles—and design accordingly.
- Traffic Flow: Use bold colors or graphics to attract shoppers in high-traffic areas.
Focus on Branding and Design
Inline displays should not only hold products but also reinforce brand identity and attract customers.
- Brand Consistency: Incorporate your logo, colors, and messaging into the display design for brand recognition.
- Graphics: Use high-quality images and vibrant colors to make the display visually appealing.
- Call-to-Action: Include concise messages like “New,” “Limited Edition,” or “Buy 1, Get 1 Free” to entice shoppers.
Evaluate Material and Durability
Choose materials that balance functionality, cost, and sustainability.
- Corrugated Cardboard: Lightweight, cost-effective, and recyclable, it’s the go-to choice for inline displays.
- Finish: Consider matte or gloss finishes for added aesthetic appeal and protection against wear.
- Longevity: If the display will be used long-term, ensure it’s durable enough to withstand handling and restocking.
Align with Marketing Objectives
Your inline display should support your broader marketing and sales goals.
- Promotional Campaigns: Design displays to reflect seasonal themes, product launches, or discounts.
- Target Audience: Tailor the design and messaging to resonate with your intended consumer base.
- Impulse Purchases: Ensure the display makes it easy for customers to grab and go.
Collaborate with a Reliable Supplier
Working with an experienced display manufacturer ensures quality and timely delivery.
- Custom Solutions: Choose a supplier that offers bespoke designs tailored to your brand and product needs.
- Expertise in Corrugated Materials: Look for a supplier skilled in crafting durable and sustainable corrugated displays.
- Prototyping and Testing: Partner with a supplier who provides prototypes for review and testing before full production.
Choosing the right inline display involves careful consideration of your product, retail environment, branding, and budget.
By partnering with a trusted supplier and aligning your display design with marketing objectives, you can create a solution that not only holds products securely but also enhances brand visibility and drives sales.
Why Choose Packwins for Inline Displays?
Packwins is a structrual design, manufacturing and trading combo in point of purchase display industry. The key to our success in the early stage is design. Nearly every manufacturer can do with a box, but only a few can create a display with robust structure.
Packwins understands the paper industry from a sustainable development view. We respect the nature and environment and have a deep knowledge on paper material costing. This helps us keep our clients’ cost down.
- Consultative, understanding retail.
- Creative, award-winning structural design
- Great action, reliable in printing, manufacturing.
- Care for customers opinion, quick answer to client’s request.
We like to be involved in the early design stage of a pos pallet display. This way we both on the same line and gets 100% guarantee that what we’ve done meets up all your expectation.
Design Features of Corrugated Inline Displays
Corrugated inline displays are a versatile and cost-effective solution for showcasing products on retail shelves. Their unique design features make them a favorite choice for brands looking to balance functionality, aesthetics, and sustainability. Below are the key attributes that set corrugated inline displays apart:
1. Durability and Lightweight Nature
Corrugated cardboard is engineered to be both sturdy and lightweight, making it an ideal material for inline displays.
- Sturdy Structure: Despite its light weight, corrugated material is strong enough to support a wide range of products, from lightweight snacks to heavier items like electronics.
- Impact Resistance: Corrugated displays are designed to withstand the wear and tear of retail environments, including frequent restocking and handling.
- Ease of Transportation and Setup: Their lightweight nature simplifies transportation and installation, reducing logistical costs and effort for retailers.
2. Customization Options for Branding
Corrugated inline displays offer a high degree of customization, allowing brands to create visually appealing designs that resonate with their audience.
- Vibrant Printing: High-quality printing techniques like offset or digital printing enable vibrant colors and detailed graphics, making products stand out on crowded shelves.
- Custom Shapes and Sizes: Displays can be tailored to fit specific product dimensions and shelf spaces, ensuring a perfect fit and professional presentation.
- Brand Messaging: Inline displays provide space for logos, slogans, and promotional messages, reinforcing brand identity and engaging shoppers.
- Interactive Elements: Add-ons like QR codes or peel-off coupons can be integrated to encourage consumer interaction and boost sales.
The FAQs About Corrugate Inline Retail Display
Customers are free to ask questions online, via email, since you are always be back up by a professional team at Packwins. Below are some frequently asked questions to help you better understand corrugate inline retail displays and their applications:
- Have no idea?
Simply give us spec of your product. We can create packaging and display for you from scratch. You can review by digital designed prototype, and touch by hands with physical samples. - Have an idea?
That’s great! Our design team shall bring your idea into reality. Most often we need to improve the strctural design from clients to ensure its functionality and asthetics.
Yes.
Packwins has quite sophisticated workers doing printing, diecutting, pasting and packing for pallet displays. Strcture design is done in-house. Graphic design can also be provided upon request.
Euro (ISO O) Standard Pallet Sizes (cm)
- Full pallet: 80 by 120
- 1/2 half pallet: 80 by 60
- 1/4 quarter pallet: 60/40
American Standard Pallet Sizes (inch)
- 45-48″W x 40”D
- 48”W x 20”D
- 24”W x 20”D
Yes.
And we welcome you to consult at any stage of your display development. From early stage we shall created display rendering with different options for you to choose from. Strcture design shall be based on your product and product packaging features.
- 1-3 days
Qty<10pcs - 9-12 days
Qty<1000pcs - 15-20 days
Qty>1000pcs
No.
- Digital printing there is no tooling, so that no tooling charge at all. We print direct to corrugate for a fast turnaround time 1-2 days.
- Offset printing there should be tooling or diecutting mold, but we won’t add extra cost in quote, since this tooling helps bring average cost down.
- The best and safest to pay is via Telegraphic Transfer.
- Alternatively we accept paypal, westunion, credit card.
Yes.
Packing method shall be taking into consideration during the early structure design stage to save shipping pace and cost.
We can find competitive shipping rates and advice in the quote if you don’t have a shipping agent, or simply you would like to compare rates.
Customization involves working with a display manufacturer to tailor the size, shape, and design to fit your product and branding needs. Options include:
- Custom printing with high-quality graphics.
- Unique shapes to fit specific shelf dimensions.
- Adding promotional elements like QR codes or coupons.
The lifespan of an inline display depends on its usage and handling. Typically, these displays are designed for short- to medium-term use, such as seasonal promotions or product launches. However, with proper care, they can last several months in retail environments.
Yes, they are designed for quick and straightforward assembly. Most displays come with pre-scored folds and instructions, allowing retailers to set them up without additional tools or expertise.
You can order these displays through a trusted manufacturer specializing in corrugated materials. Provide your product specifications, branding requirements, and desired quantities to receive tailored solutions.
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